Company Profile:
SKM Metal Processors, part of SKM Group was established in the year 2005 as a OE Service Partner of Tata Steel for CR, HR and Galvanised products thus acting as a value added bridge between Tata Steel and OE customers.
Vision:
To achieve excellence as a value added service provider of TATA Steel. To ensure total customer satisfaction through continual improvement in our business and processing operations.
Infrastructure:
SKM Metal Processors, an ISO 9001:2008 certified service center is located at Taloja MIDC providing wide range of cutting, slitting, shearing facilities to OE customers for quality & tailor made products.
This state-of-the-art Tata Steel authorized service center spans across 14,900 squares Meter. Equipped with HR, CR & GP coil processing units having production capacity of 30,000 tons of tailor cut material per month in the thickness range from 0.30mm to 25.00mm.
The highlight of this service center is its potential to store 20,000 tons of inventories at any given time to take care of the planning of our esteemed customers with a mission to deliver better services by reducing lead time.
Due to the excellent infrastructure and quality production facility, TATA Steel made SKM Metal Processors as a EPA Partner in the year 2013.
Core Competence of the SKM Metal Processors
1. Tailor made requirements
2. Minimum lead time
3. Packing Norms as per TATA Steel norms
4. Strategic location at Taloja
5. Infrastructural facilities to handle trailers
6. Proper material handling & storage facilities to prevent damage from all weather conditions
7. Close dimensional accuracy
8. Optimum shape control for all type of steel applications
Quality Policy:
We all, at SKM Metal Processors aim to maintain the leadership position in the industry, by virtue of our commitment to meet the expectations of our customers and stakeholders and satisfy them. We are committed to comply with customer’s as well as legal requirements, reduce various risk involved and to continually improve the effectiveness of our Quality Management System through following:
• Planning systems for effective implementation
• Innovative process control
This Quality Policy …
a. is appropriate to the purpose and context of the organization and support its Strategic direction
b. provides a framework for setting Quality Objectives
c. includes a commitment to satisfy applicable requirements (customer’s as well as Legal)
d. includes a commitment to continual improvement of Quality Management System.
Occupational Health and Safety Policy:
It is our policy to ensure, so far as is reasonably practicable, the safety of all employees and any other persons who may be directly affected by the activities of the company.
SKM METAL PROCESSORS will, so far as is reasonably practicable:
Aim to achieve compliance with legal requirements through good occupational health and safety performance.
• Provide adequate resources to implement this policy.
• Establish and maintain a safe and healthy working environment.
• Ensure that significant risks arising from work activities under our control are eliminated or adequately controlled.
• Develop and implement appropriate occupational health and safety procedures and safe work practices.
• Include the management of health and safety as a specific responsibility of managers at all levels.
• Ensure this policy is understood and implemented throughout the organisation.
• Maintain workplaces under our control in a condition that is safe and without risk to health.
• Regularly review compliance with the policy and the management system and is committed to continually improve OH&S Management to prevent injuries and ill health.
• Provide sufficient information, instruction and supervision to enable all employees to avoid hazards and contribute to their own health and safety at work.
• Ensure that employees receive appropriate training, and are competent to carry out their designated responsibilities.
Mr. Prince Philip (Plant Head)
+91 9833100543
prince.taloja@skmsteels.com
HIGHLIGHTS | TOTAL (IN TON.) | ACHIEVED ON |
---|---|---|
EVER HIGHEST PRODUCTION | 21000 | March-15 |
EVER HIGHEST PRODUCTION CTL-1 | 3500 | March-08 |
EVER HIGHEST PRODUCTION CTL-2 | 5200 | August-14 |
EVER HIGHEST PRODUCTION CTL-4 | 4600 | July-14 |
EVER HIGHEST PRODUCTION CTL-5 | 3750 | March-15 |
EVER HIGHEST PRODUCTION SLITTING | 4050 | March-15 |
EVER HIGHEST PRODUCTION SHEARING-1 | 1000 | October-10 |
EVER HIGHEST PRODUCTION SHEARING-2 | 775 | August-11 |
EVER HIGHEST PRODUCTION SHEARING-3 | 625 | October-13 |
EVER HIGHEST PRODUCTION SHEARING UNIT | 1650 | March-13 |
EVER HIGHEST ONE DAY PRODUCTION | 950 | March-14 |
EVER HIGHEST TOTAL DISPATCH | 22950 | January-15 |
EVER HIGHEST DISPATCH FROM SKM | 22100 | January-15 |
EVER HIGHEST ONE DAY DISPATCH | 1400 | June-14 |
EVER HIGHEST ONE DAY PRODUCTION CTL-5 | 350 | May-14 |
EVER HIGHEST PRODUCTION CTL-3 | 1620 | March-14 |
EVER HIGHEST PRODUCTION ONE DAY CTL-2 | 300 | March-14 |
EVER HIGHEST PRODUCTION ONE SHIFT CTL-2 | 225 | March-14 |
EVER HIGHEST ONE DAY PRODUCTION SLIT-1 | 215 | November-14 |
SKM Metal Processors (A DIV.OF SKM STEELS LTD)
Service Centre's Line Specifications & Current Facilities
Location | MIDC Taloja, Navi Mumbai (4 km from Mumbai-Pune Express Highway) |
Land Area | 14925 Sq.mtr |
Covered Area(SHED) | 9300 Sq.mtr |
No. of Sheds | 3 (Two sheds have 14x240 mtr each & one 14x160 mtr area) |
No.of Cranes | 12 (45 Ton 1 no,35 Ton 3 nos,30 Ton 2 nos,25 Ton 1 no & 15 Ton 5 nos) |
No.of Gates for Loading & Unloading | 11 (10 nos for Trucks and Trailors & 1 no for Container) |
Per Month Capacity | 31250 MT |
Per Annum Capacity | 375000 MT |
Line Specification | CTL1 | CTL2 | CTL3 | CTL4 | CTL5 | |
---|---|---|---|---|---|---|
Description | Cut-To-Length | Cut-To-Length | Cut-To-Length | Cut-To-Length | Cut-To-Length | |
Material | MS/CRCA & GI | MS/CRCA,GI,AL, HRSPO & HRPO | MS/CRCA,GI,AL, HRSPO & HRPO | MS/HR,HRSPO & HRPO | MS/HR | |
UTS | <55Kg/mm2 | <55Kg/mm2 | <55Kg/mm2 | <55Kg/mm2 | <65Kg/mm2 | |
YS | <35Kg/mm2 | <35Kg/mm2 | <35Kg/mm2 | <35Kg/mm2 | <45Kg/mm2 | |
Thickness | 0.40-3.0mm | 0.40-3.0mm | 0.30-3.0mm | 1.50-6.0mm | 6.0-20mm | |
Strip Width | 500-1600mm | 300-1600mm | 100-900mm | 900-2000mm | 900-2500mm | |
Coil WT | 30,000 Kg Max | 30,000 Kg Max | 12000 Kg Max | 35000 Kg Max | 35000 Kg Max | |
Coil OD | Coil OD | 2000mm Max | 2000mm Max | 1600mm Max | 1000-2000mm | 1000-2000mm |
INPUT Coil ID | 508-610mm | 508 & 610mm | 508 & 610mm | 508-800mm | 508-800mm | |
OUTPUT Coil ID | NA | NA | NA | NA | NA | |
Type of Leveller | 6Hi | 6Hi | 6Hi | 4Hi | 4Hi | |
Line Speed | 40mtrs/min | 60mtrs/min | 60mtrs/min | 30mtrs/min | 20mtrs/min | |
Tolerences on Width | NA | NA | NA | NA | NA | |
Camber precision | NA | NA | NA | NA | NA | |
Min. Strip Width | NA | NA | NA | NA | NA | |
Slitting Capacity | NA | NA | NA | NA | NA | |
Tolerences on Cut Length | +/-0.5mm | +/-0.5mm | +/-0.5mm | +/-1mm | +/-2mm | |
Tolerences on Diagonal | 2mm | 2mm | 1mm | 2mm | 4mm | |
Cut Length | 3000mm Max | 5000mm Max | 4000mm Max | 8000mm Max | 12000mm Max | |
Stack WT | 3000Kg Max | 5000Kg Max | 3000Kg Max | 10000Kg Max | 10000Kg Max | |
Stack Height | 400mm Max | 500mm Max | 500mm Max | 400mm Max | 400mm Max | |
Line Direction | Left to Right | Left to Right | Left to Right | Left to Right | Right to left | |
Status of the Line | Under Production | Under Production | Under Production | Under Production | Under Production | |
Capacity | 4000 Ton/Month | 5000 Ton/Month | 2000 Ton/Month | 6000 Ton/Month | 8000 Ton/Month | |
Month of Commissioning | Nov'2004/ Nov'2015 | July'2007 | May'13 | July'2011 | July'2011 |
Line Specification | SL1 | SH1 | SH2 | SH3 | SH4 |
---|---|---|---|---|---|
Description | Slitting Line | Shearing Line | Shearing Line | Shearing Line | Shearing Line |
Material | MS/CRCA,GI,AL, HRSPO & HRPO | MS/CRCA,GI,AL, HRSPO | MS/CRCA,GI,AL, HRSPO & HRPO | MS/CRCA,GI,AL, HRSPO & HRPO | MS/CRCA,Black HR,HRSPO & HRPO |
UTS | <55Kg/mm2 | <55Kg/mm2 | <55Kg/mm2 | <55Kg/mm2 | <65Kg/mm2 |
YS | <35Kg/mm2 | <35Kg/mm2 | <35Kg/mm2 | <35Kg/mm2 | <45Kg/mm2 |
Thickness | 0.40-3.0mm | 0.40-3.0mm | 0.80-8.0mm | 0.60-6.0mm | 6.0-16mm |
Strip Width | 500-1600mm | 3100mm Max | 4100mm Max | 3100mm Max | 4100mm Max |
Coil WT | 30,000 Kg Max | NA | NA | NA | NA |
Coil OD | 2000mm Max | NA | NA | NA | NA |
INPUT Coil ID | 508 & 610mm | NA | NA | NA | NA |
OUTPUT Coil ID | 508mm | NA | NA | NA | NA |
Type of Leveller | NA | NA | NA | NA | NA |
Line Speed | 90mtrs/min | 20 stroks/min | 15 stroks/min | 18 stroks/min | 8 stroks/min |
Tolerences on Width | +/-0.15mm | +/-0.5mm | +/-0.5mm | +/-0.5mm | +/-1.0mm |
Camber Precision | 0.2mm/m | NA | NA | NA | NA |
Min. Strip Width | 30mm | NA | NA | NA | NA |
Slitting Capacity | 25 strands+2Edge Trims | NA | NA | NA | NA |
Tolerences on Cut Length | NA | NA | NA | NA | NA |
Tolerences on Diagonal | NA | 1mm | 1mm | 1mm | 1mm |
Cut Length | NA | 10 - 1000mm | 10 - 1000mm | 10 - 1000mm | 10 - 1000mm |
Stack WT | NA | 5000Kg Max | 5000Kg Max | 5000Kg Max | 5000Kg Max |
Stack Height | NA | NA | NA | NA | NA |
Line Direction | Left to Right | Left to Right | Left to Right | Left to Right | Left to Right |
Status of the Line | Under Production | Under Production | Under Production | Under Production | Under Production |
Capacity | 4250 Ton/Month | 500 Ton/Month | 500 Ton/Month | 500 Ton/Month | 500 Ton/Month |
Month of Commissioning | Jan'2012 | March'2006 | Sept'2007 | Nov'2011 | Nov'2013 |
SKM Metal Processors Taloja ( A division of SKM Steels Limited)
Address : Plot no: J93, J93/1
Near Fire brigade station,
MIDC Taloja, Navi Mumbai,
Raigadh, Maharashtra – 410208.
Telephone : +91 22 2740 3000
Fax : +91 22 2740 2548
Email : info.taloja@skmsteels.com