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SKM Metal Processors Taloja

Overview

Company Profile:
SKM Metal Processors, part of SKM Group was established in the year 2005 as a OE Service Partner of Tata Steel for CR, HR and Galvanised products thus acting as a value added bridge between Tata Steel and OE customers.

Vision:
To achieve excellence as a value added service provider of TATA Steel. To ensure total customer satisfaction through continual improvement in our business and processing operations.

Infrastructure:
SKM Metal Processors, an ISO 9001:2008 certified service center is located at Taloja MIDC providing wide range of cutting, slitting, shearing facilities to OE customers for quality & tailor made products.
This state-of-the-art Tata Steel authorized service center spans across 14,900 squares Meter. Equipped with HR, CR & GP coil processing units having production capacity of 30,000 tons of tailor cut material per month in the thickness range from 0.30mm to 25.00mm.
The highlight of this service center is its potential to store 20,000 tons of inventories at any given time to take care of the planning of our esteemed customers with a mission to deliver better services by reducing lead time.

Due to the excellent infrastructure and quality production facility, TATA Steel made SKM Metal Processors as a EPA Partner in the year 2013.

Core Competence of the SKM Metal Processors

1. Tailor made requirements
2. Minimum lead time
3. Packing Norms as per TATA Steel norms
4. Strategic location at Taloja
5. Infrastructural facilities to handle trailers
6. Proper material handling & storage facilities to prevent damage from all weather conditions
7. Close dimensional accuracy
8. Optimum shape control for all type of steel applications

Quality Policy:
We all, at SKM Metal Processors aim to maintain the leadership position in the industry, by virtue of our commitment to meet the expectations of our customers and stakeholders and satisfy them. We are committed to comply with customer’s as well as legal requirements, reduce various risk involved and to continually improve the effectiveness of our Quality Management System through following:

• Planning systems for effective implementation
• Innovative process control

This Quality Policy …

a. is appropriate to the purpose and context of the organization and support its Strategic direction
b. provides a framework for setting Quality Objectives
c. includes a commitment to satisfy applicable requirements (customer’s as well as Legal)
d. includes a commitment to continual improvement of Quality Management System.

Occupational Health and Safety Policy:
It is our policy to ensure, so far as is reasonably practicable, the safety of all employees and any other persons who may be directly affected by the activities of the company.
SKM METAL PROCESSORS will, so far as is reasonably practicable:

Aim to achieve compliance with legal requirements through good occupational health and safety performance.

• Provide adequate resources to implement this policy.
• Establish and maintain a safe and healthy working environment.
• Ensure that significant risks arising from work activities under our control are eliminated or adequately controlled.
• Develop and implement appropriate occupational health and safety procedures and safe work practices.
• Include the management of health and safety as a specific responsibility of managers at all levels.
• Ensure this policy is understood and implemented throughout the organisation.
• Maintain workplaces under our control in a condition that is safe and without risk to health.
• Regularly review compliance with the policy and the management system and is committed to continually improve OH&S Management to prevent injuries and ill health.
• Provide sufficient information, instruction and supervision to enable all employees to avoid hazards and contribute to their own health and safety at work.
• Ensure that employees receive appropriate training, and are competent to carry out their designated responsibilities.

Management

Mr. Prince Philip (Plant Head)
+91 9833100543
prince.taloja@skmsteels.com

Milestones

HIGHLIGHTS TOTAL (IN TON.) ACHIEVED ON
EVER HIGHEST PRODUCTION 21000 March-15
EVER HIGHEST PRODUCTION CTL-1 3500 March-08
EVER HIGHEST PRODUCTION CTL-2 5200 August-14
EVER HIGHEST PRODUCTION CTL-4 4600 July-14
EVER HIGHEST PRODUCTION CTL-5 3750 March-15
EVER HIGHEST PRODUCTION SLITTING 4050 March-15
EVER HIGHEST PRODUCTION SHEARING-1 1000 October-10
EVER HIGHEST PRODUCTION SHEARING-2 775 August-11
EVER HIGHEST PRODUCTION SHEARING-3 625 October-13
EVER HIGHEST PRODUCTION SHEARING UNIT 1650 March-13
EVER HIGHEST ONE DAY PRODUCTION 950 March-14
EVER HIGHEST TOTAL DISPATCH 22950 January-15
EVER HIGHEST DISPATCH FROM SKM 22100 January-15
EVER HIGHEST ONE DAY DISPATCH 1400 June-14
EVER HIGHEST ONE DAY PRODUCTION CTL-5 350 May-14
EVER HIGHEST PRODUCTION CTL-3 1620 March-14
EVER HIGHEST PRODUCTION ONE DAY CTL-2 300 March-14
EVER HIGHEST PRODUCTION ONE SHIFT CTL-2 225 March-14
EVER HIGHEST ONE DAY PRODUCTION SLIT-1 215 November-14

Plant Capacity

SKM Metal Processors (A DIV.OF SKM STEELS LTD)
Service Centre's Line Specifications & Current Facilities

Location MIDC Taloja, Navi Mumbai (4 km from Mumbai-Pune Express Highway)
Land Area 14925 Sq.mtr
Covered Area(SHED) 9300 Sq.mtr
No. of Sheds 3 (Two sheds have 14x240 mtr each & one 14x160 mtr area)
No.of Cranes 12 (45 Ton 1 no,35 Ton 3 nos,30 Ton 2 nos,25 Ton 1 no & 15 Ton 5 nos)
No.of Gates for Loading & Unloading 11 (10 nos for Trucks and Trailors & 1 no for Container)
Per Month Capacity 31250 MT
Per Annum Capacity 375000 MT

Plant Capacity Table 1

Line Specification CTL1 CTL2 CTL3 CTL4 CTL5
Description Cut-To-Length Cut-To-Length Cut-To-Length Cut-To-Length Cut-To-Length
Material MS/CRCA & GI MS/CRCA,GI,AL, HRSPO & HRPO MS/CRCA,GI,AL, HRSPO & HRPO MS/HR,HRSPO & HRPO MS/HR
UTS <55Kg/mm2 <55Kg/mm2 <55Kg/mm2 <55Kg/mm2 <65Kg/mm2
YS <35Kg/mm2 <35Kg/mm2 <35Kg/mm2 <35Kg/mm2 <45Kg/mm2
Thickness 0.40-3.0mm 0.40-3.0mm 0.30-3.0mm 1.50-6.0mm 6.0-20mm
Strip Width 500-1600mm 300-1600mm 100-900mm 900-2000mm 900-2500mm
Coil WT 30,000 Kg Max 30,000 Kg Max 12000 Kg Max 35000 Kg Max 35000 Kg Max
Coil OD Coil OD 2000mm Max 2000mm Max 1600mm Max 1000-2000mm 1000-2000mm
INPUT Coil ID 508-610mm 508 & 610mm 508 & 610mm 508-800mm 508-800mm
OUTPUT Coil ID NA NA NA NA NA
Type of Leveller 6Hi 6Hi 6Hi 4Hi 4Hi
Line Speed 40mtrs/min 60mtrs/min 60mtrs/min 30mtrs/min 20mtrs/min
Tolerences on Width NA NA NA NA NA
Camber precision NA NA NA NA NA
Min. Strip Width NA NA NA NA NA
Slitting Capacity NA NA NA NA NA
Tolerences on Cut Length +/-0.5mm +/-0.5mm +/-0.5mm +/-1mm +/-2mm
Tolerences on Diagonal 2mm 2mm 1mm 2mm 4mm
Cut Length 3000mm Max 5000mm Max 4000mm Max 8000mm Max 12000mm Max
Stack WT 3000Kg Max 5000Kg Max 3000Kg Max 10000Kg Max 10000Kg Max
Stack Height 400mm Max 500mm Max 500mm Max 400mm Max 400mm Max
Line Direction Left to Right Left to Right Left to Right Left to Right Right to left
Status of the Line Under Production Under Production Under Production Under Production Under Production
Capacity 4000 Ton/Month 5000 Ton/Month 2000 Ton/Month 6000 Ton/Month 8000 Ton/Month
Month of Commissioning Nov'2004/ Nov'2015 July'2007 May'13 July'2011 July'2011

Plant Capacity Table 2

Line Specification SL1 SH1 SH2 SH3 SH4
Description Slitting Line Shearing Line Shearing Line Shearing Line Shearing Line
Material MS/CRCA,GI,AL, HRSPO & HRPO MS/CRCA,GI,AL, HRSPO MS/CRCA,GI,AL, HRSPO & HRPO MS/CRCA,GI,AL, HRSPO & HRPO MS/CRCA,Black HR,HRSPO & HRPO
UTS <55Kg/mm2 <55Kg/mm2 <55Kg/mm2 <55Kg/mm2 <65Kg/mm2
YS <35Kg/mm2 <35Kg/mm2 <35Kg/mm2 <35Kg/mm2 <45Kg/mm2
Thickness 0.40-3.0mm 0.40-3.0mm 0.80-8.0mm 0.60-6.0mm 6.0-16mm
Strip Width 500-1600mm 3100mm Max 4100mm Max 3100mm Max 4100mm Max
Coil WT 30,000 Kg Max NA NA NA NA
Coil OD 2000mm Max NA NA NA NA
INPUT Coil ID 508 & 610mm NA NA NA NA
OUTPUT Coil ID 508mm NA NA NA NA
Type of Leveller NA NA NA NA NA
Line Speed 90mtrs/min 20 stroks/min 15 stroks/min 18 stroks/min 8 stroks/min
Tolerences on Width +/-0.15mm +/-0.5mm +/-0.5mm +/-0.5mm +/-1.0mm
Camber Precision 0.2mm/m NA NA NA NA
Min. Strip Width 30mm NA NA NA NA
Slitting Capacity 25 strands+2Edge Trims NA NA NA NA
Tolerences on Cut Length NA NA NA NA NA
Tolerences on Diagonal NA 1mm 1mm 1mm 1mm
Cut Length NA 10 - 1000mm 10 - 1000mm 10 - 1000mm 10 - 1000mm
Stack WT NA 5000Kg Max 5000Kg Max 5000Kg Max 5000Kg Max
Stack Height NA NA NA NA NA
Line Direction Left to Right Left to Right Left to Right Left to Right Left to Right
Status of the Line Under Production Under Production Under Production Under Production Under Production
Capacity 4250 Ton/Month 500 Ton/Month 500 Ton/Month 500 Ton/Month 500 Ton/Month
Month of Commissioning Jan'2012 March'2006 Sept'2007 Nov'2011 Nov'2013

Click here to view SKM Metal Processors Taloja : Awards

Contact

SKM Metal Processors Taloja ( A division of SKM Steels Limited)
Address : Plot no: J93, J93/1
Near Fire brigade station,
MIDC Taloja, Navi Mumbai,
Raigadh, Maharashtra – 410208.
Telephone : +91 22 2740 3000
Fax : +91 22 2740 2548
Email : info.taloja@skmsteels.com